Boeing 787 Dreamliner ZA001. Check it out.

Boeing 787 Dreamliner ZA001. Check it out.

Do you like the Boeing 787 Dreamliner? Of course you do. Do you live in the Seattle area? Well, if you do come check out the very first Boeing 787 Dreamliner (ZA001) at the Museum of Flight on October 9th from 10am to 5pm. Here is the schedule:

10 am to 5 pm: 787 Number One on view in the Museum parking lot. Free. Up-close viewing with Museum admission. Flight simulators in the Museum’s Aviation Learning Center configured to fly like 787. Free with admission to the Museum.

11 am: Dreamliner Family Workshop. Free with admission to the Museum. ’œTip-to-Tail Tour’ of 787. Free with admission to the Museum.

1 pm: Dreamliner Family Workshop. Free with admission to the Museum.

1:30 pm: Lecture: Dreamliner Program Overview with Boeing Chief Pilot Randy Neville. A pilot who flew the plane on its historic first flight, Boeing Chief Pilot Randy Neville, will talk about the Dreamliner program during a 1:30 p.m. presentation at the Museum. Neville will provide an overview of the Dreamliner and its test flights. Since the maiden flight on Dec. 15, 2009, specially outfitted 787s have been actively flying in an extensive and demanding flight program to test the new technologies developed for Dreamliner. The 787 has since achieved FAA certification, and deliveries of new 787 airliners recently began on Sept. 26, 2011.

3 pm: ’œTip-to-Tail Tour’ of 787. Free with admission to the Museum.

Unfortunately, there will not be access to the interior of ZA001, but it doesn’t really have an interior anyhow, so that is okay. To learn more, check out the Museum of Flight’s website.

Previously I shared a guest blog from Vinay Bhaskara about the history of Air India. This is a continuation of his story, in his own words:

The Widebody Era

As Air India moved into the 1970s, it was in a wonderful position. Known for its superior service, Air India had managed to catch, not only a huge part of the Indian international travel market, but even a strong share of the Trans-Atlantic traffic between New York and London. They were one of the world’s most profitable airlines, as well as one of the most respected by other countries. Such was the opinion of Air India, that in 1972-1973, Singapore Airlines asked for Air India’s help in setting up its airline.

Air India Boeing 747-100. Photo from Caribb.

Air India's 747-200B "Samudra Gupta" sits at one of the remote gates at YMX preparing for it's long journey to Mumbai in May 1983. Photo from Caribb.

However, despite Air India’s sparkling reputation and solid operation, change was brewing in the world’s aviation market; change that would require bold action if the Maharaja was to continue in its prosperity. On January 22nd, 1970- Pan Am introduced widebody Boeing 747 service on the London-New York sector. Airlines around the world scrambled to catch up with Pan Am in introducing this new innovation. Despite strong opposition from Air India’s conservative board, there was really never a question in J.R.D Tata’s mind that Air India had to join the ’œ747 club,’ both for prestige reasons, and financial ones (competing as they did with Pan Am on New York-London, as well as European carriers and Asian carriers on the majority of their routes; Air India could ill afford to lose out on the added demand stimulated by lower fares, or the bump in passengers demanding the comfort of the 747). Through almost a sheer force of will, Tata was able to convince the board of the 747’s viability at Air India. Thus it was a moment of personal triumph for Tata when Air India’s first 747-200B (’œEmperor Ashoka’) announced its presence at London on May 24th, 1971, touching down at New York just two days later.

Air India would, at various times, operate 14 Boeing 747-200s, purchasing 11 brand-new from Boeing. During the 1970s, much of the focus was, predictably, on integrating the new aircraft successfully into Air India’s operation. The Boeing 747 presented enormous operational challenges for Air India; its sheer size made much of Air India’s ground equipment, as well as its maintenance and support operations essentially obsolete. Furthermore, while airports at the Londons and New Yorks of the world (where Air India would be operating their aircraft) had the necessary infrastructure in place to handle the Jumbo, taxiways, holding areas, and parking positions at Air India’s international gateways of Bombay and Delhi were woefully inadequate. But in an interesting contrast to today’s situation, the socialist-leaning Indian government of that time quickly acceded to Air India’s demands; building up the necessary infrastructure at not only Bombay and Delhi, but Madras and Calcutta as well. Air India was even able to build brand new maintenance hangars and support buildings at Bombay with a minimum of red tape. Air India’s mechanics at the time had an extraordinary reputation for quick, efficient and thorough quality service; leading many a third world carrier to schedule a stop in Bombay for maintenance purposes.

Air India Boeing 707. Photo from Wikipedia.

Air India Boeing 707. Photo from Wikipedia.

Given the enormous complexity added to Air India’s operation by the 747s, it is not surprising then that the airline limited its expansion during the first half of the 1970s. The first priority was to upgrade their highest-traffic routes to the 747s. By the summer of 1978, that goal had been achieved- with daily service to New York JFK, double daily to London-Heathrow (one of which continued to New York JFK), and daily service on the Tokyo route all performed on the 747-200Bs. During this transitions period, Air India wisely restricted its network growth; simply adding new destinations close in. The most notable of these was service to Dhaka, capital of the (relatively) new nation of Bangladesh. Service to Dhaka on 707s was begun on February 4th, 1972 and in November of that year; Osaka was added as an intermediate stop to the Tokyo route. Meanwhile, the Gulf market continued to grow in leaps and bounds, as new found oil wealth drove Middle Eastern nations to import migrant South Asian workers in droves. The important oil destinations of Muscat and Doha were added during the mid 70s, and frequencies to Gulf points increased heavily. Later in the decade, Baghdad and Ras al Kaminah also joined the Gulf portfolio. African growth was more limited, with mid-decade additions of the Seychelles (on the Mauritius route), Lagos, and Accra.

To this date, very few aviation entrepreneurs have been as involved in the day to day operations of their airline as J.R.D Tata. Air India’s scion, who had guided Air India to profitability in all but 3 years during his tenure, was one of the aviation industry’s foremost personas; on par with C.R Smith of American Airlines or Eddie Rickenbacker at Eastern Air Lines. However, in early 1978, it was announced that Tata would be stepping down as chairman by the end of that year. Before he exited however, Tata made one final mark on the aviation world; proving that he still had one of the sharpest minds in all of India. In a landmark speech on the 23rd of January 1978, Tata predicted that in the future, there would be a twin deck 750 seat mainline aircraft, that a long haul, low cost carrier akin to Laker Airways would flourish, and that future growth rates in the airline travel industry would average around 6%. He also cast doubts on the viability of the Concorde.

Air India still flies the Boeing 747 today. Photo by Thomas Becker.

Air India still flies the Boeing 747 today. Photo by Thomas Becker.

On all four points, he was eventually proved correct (Airbus A380, AirAsia X, the test of time, and just 20 built). Having thus left his mark on Indian aviation, Tata rode off into the sunlight (literally- he re-enacted the first Karachi-Mumbai flight flown by Air India using an old Leopard Moth) and let his successor P.C Lal take the helm. The last two years of the decade provided very little in way of expansion; the major change was the introduction of direct services between South India and the Gulf. The majority of migrant workers in the Middle East were from Southern India, and Air India recognized this by introducing nonstop services- the first of which was Trivandrum-Dubai in 1978. Gulf routes represented the majority of Air India’s expansion in the latter half of the decade, and when Raghu Raj took over as chairman in April of 1980; Air India’s route network looked much as it did in 1975.

While Air India soared to great heights with the 747, Indian Airlines was entering the widebody age as well, though not on as grand a scale. Indian entered the 1970s as a troubled carrier. Of its numerous problems, a few were common with other airlines, but most were especially because of Indian Airlines’ home country; India. While these problems were certainly not insurmountable alone, when taken collectively, they represented a significant handicap to Indian Airlines’ progress.

* Indian Airlines was faced the constant threat of local wars between Pakistan and India. As the internal national carrier; Indian Airlines was responsible for providing transport and logistics during major conflicts. Therefore, operations were often interrupted, and lengthy periods existed where Indians traveling between cities had to divert to rail connections. Flights to rescue refugees (such as in Uganda in 1972) were less prevalent, but still diverted the carrier’s resources (Indian Airlines was required to perform these flights for free).

* As was common with national carriers, Indian Airlines was required to provide social services to underdeveloped and poor regions. These routes were rarely, if ever, subsidized by the government, and Indian Airlines was forced to cross-subsidize these routes with more profitable, big-city services; seriously depressing financial results. (Interestingly enough, one of the arguments in the recent Emirates and Canada brouhaha was that Emirates should not be given access to Canada because that would harm Air Canada’s international services, which supposedly cross-subsidized domestic routes to remote locations)

* As a corollary to the statement above, Indian Airlines was forced to serve multiple unprofitable points in the Northeast of India, where diversions due to a necessity to avoid East Pakistan (what Bangladesh was called before it got its independence, which in 1971 solved the to-be-mentioned problem) caused Indian Airlines’ fuel bill to become unsustainably high

* India as a market has always faced high fuel prices ’“ thanks to import duties, sales taxes, and a lack of domestic production. For Indian Airlines, the high price of fuel heavily limited profitability, especially when the carrier was flying a (relatively fuel inefficient fleet).

* When the IAC was formed in 1953, labor rates in India were abysmally low (a by-product of India’s previously colonial-style economy). But due to Indian Airlines’ high structural costs, the airline could ill-afford to satisfy its employees’ demands for higher wages. With little wage growth, strikes and work stoppages were common; disrupting operations further.

* As a by-product of a merger of 8 different carriers, Air India had multiple maintenance bases (4; Bombay, Delhi, Chennai, Calcutta). This complicated scheduling, and increased costs by a significant margin. When coupled with the aforementioned strikes; it is safe to say that Indian Airlines did not have the same operational reputation as Air India.

Given this veritable laundry list of problems, it is surprising that Indian Airlines was even able to survive at all. It really is a credit to the airline’s spirit at that time; and Indian Airlines showed a resiliency that would sustain it till the very end (a.k.a the merger with Air India in 2011).

Indian Airlines Boeing 737-200

Indian Airlines Boeing 737-200. Photo by Tripping in India

The years 1971-1973 were very bad for Indian Airlines. The 1971-1972 Pakistan War caused operational interruptions and numerous problems, as mentioned above. This led the airline to report a 45 million rupee loss in 1973, the carrier’s largest to that point. And that may have been the best news to come out of 1973; as a series of crashes and work disruptions made life for Indian Airlines a ’œliving hell.’ On May 31st, a 737 crashed in a fierce Delhi storm, while a Caravelle, 2 HS 748s, and a Friendship all had to be taken out of service as well. But in spite of heavy scheduling demands, Indian Airlines was slow to put these aircraft back into service due to the illogical structure of their maintenance operations.

Exacerbating the aforementioned crises was the continual strike being waged by labor. Management, concerned by growing labor costs and inefficiency, eventually locked out many of its workers, operating only a skeleton schedule with a non-union workforce. It was against this backdrop that Indian Airlines ended the Night Air Mail Service, a service utilizing Nagpur in Central India as a hub to exchange mail between major Indian cities, after 24 years of continuous service. Additionally, all but two of the Vickers Viscounts were retired; all but ending the service run of India’s first true mass-transport aircraft. Eventually, Indian Airlines negotiated a new deal with its staff that kept wages flat while simultaneously making work rules and management-labor interactions more flexible.

With the labor situation stabilizing, Indian Airlines then moved to improve the financial performance of its operations. On February 1st 1974, fares were increased by 25% across the board; an action that was followed by the retirement of the last 30 Douglas DC-3s. The DC-3s had been present since the formation of Indian Airlines, and had served a variety of purposes; serving small dirt and gravel strips, performing airlifts and refugee flights, and acting as a quick substitution for Indian Airlines’ numerous aircraft losses. While fuel costs were certainly high with the DC-3s, the reliability of the aircraft was top-notch and no other aircraft could perform the DC-3’s exact function. This unique versatility was corroborated by the fact that upon the retirement of the DC-3s, 16 stations previously served by Indian Airlines were entirely closed down, as the Fokker Friendships could not reliably operate into these airports.

The dramatic sideshow of Indian Airlines’ regional operations sometimes overshadowed the fact that the carrier served a growing demand base on its trunk routes. Throughout the middle part of the decade, Indian Airlines re-grouped and stabilized, allowing it to take the bold and historic step of ordering 3 Airbus A300 widebodied aircraft in April of 1975. These aircraft would be used on Indian Airlines’ primary trunk routes, on which the 737s were regularly traveling full.
Recognizing that domestic demand in India was more about volume than premium business, Indian Airlines planned for the new Airbuses to be configured in a 278 seat all-economy class offering, with 33 inches of seat pitch. Even with demand booming however, widebody aircraft were very expensive to acquire and operate, so Indian Airlines smartly negotiated a deal with Airbus to reduce the price of the aircraft by a collective $2.4 million by shifting the manufacture of key ground service components to Indian factories.

Indian Airlines Airbus A300.

Indian Airlines Airbus A300.

External events caused the new A300s to be delivered much earlier than planned. In October of 1976, yet another Caravelle had crashed; causing the entire fleet to be grounded temporarily. Thus, Indian Airlines inaugurated service of the A300B-2s on December 1st of that same year, taking delivery of all 3 initial frames by mid January. These aircraft quickly began serving the Bombay-Delhi-Calcutta-Madras ’œdiamond,’ as well as Bangalore, stretching the 3 aircraft to their utilization limits. Loads were very good, consistently surpassing the 90% mark, and on-board service was upgraded a notch with more flight attendants per seat and a new selection of fine Indian cuisine.

Indian Airlines was primarily a domestic airline; with the vast majority of its flights operating within the confines of India’s 28 (+7) states. But given the fluid political situation of the Indian sub-continent; it was deemed better for Indian Airlines to provide air services to India’s immediate neighbors; namely Pakistan, Nepal, Bangladesh, Afghanistan, Burma, and so on. Keeping Air India on longer haul routes ensured that the valuable Air India brand was not tainted by unrest on the sub-continent. But for Indian Airlines, its international services were a point of pride, and so the carrier faithfully restored service to Karachi, Lahore, Dhaka, Kabul, and the like after every conflict. Given the state of the region’s other national carriers, such as PIA, Biman, and Ariana; Indian Airlines often represented the first step in normalized relations in the subcontinent. International operations grew in scale, albeit slowly, and by the end of the decade Indian Airlines was serving Dubai and Muscat in the Gulf.

Thus concludes Part 2 of the history of Air India. At this point I’d like to give a huge shout out to perhaps my best source; Airlines of Asia by R.E.G Davies. While I’ve certainly used other sources to write this piece; the basic events, and the idea for the story were both based on Mr. Davies’ book. R.E.G Davies is perhaps the greatest aviation historian of all time, and I encourage you all to find more of his books. It would be a great way to pay homage to his memory (Mr. Davies passed away on July 30th of this year).

A KLM MD-11 at Amsterdam Airport Schiphol

A KLM MD-11 at Amsterdam Airport Schiphol.

As you might know, I am not a fan of body scanners. They provide a false sense of security, violate your privacy, cost too much money and are easy to avoid. Even with all my travels, I have been proud being able to avoid a scan or pat down. In the US, the TSA makes it simple to choose a line that is not operating a body scanner. It is satisfying knowing that the TSA were not the ones that finally got me; it was the security at Amsterdam Airport Schiphol (AMS). Guess what? I am okay with it.

Security at Amsterdam is much better and thorough than anything I have experienced while traveling in the US.  First off, there was a security check at the actual gate. Meaning they are dealing with a smaller group of people, where they can spend more time with each passenger. First, everyone has their passport and boarding pass reviewed, then scanned. Next, passengers stand one on one with a security person as they ask you questions about who you are, where you are going, etc. They are checking how you react and  if any flags are raised to cause additional scrutiny. I was only asked a few questions and able to go, but many were there for much longer. It seems smart to have trained employees to detect any issues with an individual. I am guessing that they are paid more than your average TSA employee — and for good reason.

After your talk, it is time to have your bags and body scanned. Much like in the US, you place your bags on a belt, but in this case there was no avoiding the body scanner. Every passenger is required to go through the body scanner. That’s right… No picking or choosing which line to go through.

The security officers welcomed me into the body scanner and asked me how I was doing. This wasn’t some trick to see if I was a “bad guy,” this was just customer service.

I lifted my hands, the scanner went on and was nicely asked to exit the machine. Unlike in the US, where a mysterious person is hiding somewhere viewing your image, I could see my image right outside the scanner, but I was not worried. It was not an image of my naked body, but a representation of my body (think stick figure) and it indicated that I had something on my waist. I was told by the security guard that he needed to pat me down and he gently confirmed it was my belt and off I went.

If an airport or nation is going to operate body scanners, this is how it should be done. Yes, money has been spent on them, but they are also spending money on trained people who are actually friendly. Everyone was required to be scanned and I never felt that my privacy was being violated. If the TSA would move towards this model, maybe we could be friends.

Cargolux Boeing 747-8F

Cargolux Boeing 747-8F

Boeing was set to deliver their first 747-8F to Cargolux on September 19th, but at the last minute, the Luxembourg-based cargo company put the deal on hold and the delivery was postponed. Both Boeing and Cargolux kept quiet  and rumors started about the reasoning behind this odd business maneuver. According to Qatar Airways CEO Akbar Al Baker, who has a 35% stake in Cargolux, the issues stem from the 747-8F being 2.7% less fuel efficient than advertised. Al Baker stated that the issues causing the airline to back out of accepting delivery are related to GE, who built the engines on the 747-8F, and not Boeing. At this point, Cargolux is expected to take ownership of their first 747-8F on October 12th, pending the airlines board approving during their meeting on October 7th.

During a Boeing 777 delivery event for Qatar Airways, Al Baker was asked about Cargolux and their handling of the situation. ’œUnfortunately, the management of Cargolux did not take the action they should have taken during the process of the aircraft acceptance,’ Al-Baker stated according to Bloomberg. ’œAs we sit on the board of Cargolux, we have full right to object if we find something is not fair as far as Cargolux is concerned.’

One of the loudest rumors about this deal was that Qatar Airways was holding Cargolux’s 747-8F hostage for a better compensation deal on their 787 Dreamliners. However, Al Baker clearly stated that the Cargolux 747-8F delay has nothing to do with compensation for the 787 Dreamliner. ’œThe issue really with this aircraft has nothing to do with Boeing. It has to do with an issue that we had with the engine manufacturer,’ Al Baker said according to the Seattle PI. ’œThis issue has been resolved’ subject to board approval.

GE has already announced that they are working on a Performance Improvement Package (PIP) for the the GEnx-2B engine found on the 747-8. The package is not slated to be ready until mid-2013.

Even with all the issues that Qatar and Cargolux have recently had with Boeing, according to ArabianBusiness.com, Al-Baker described his relationship with Boeing as strong, ’œdespite a few hiccups along the way.” At this point, it is not certain what the delivery celebration will entail and Boeing is waiting until after the October 7th board meeting to announce any plans.

Image: ImperfectSense

United's first Boeing 787 Dreamliner.

United's first Boeing 787 Dreamliner.

It is always a special treat to get inside the Boeing Factory. Even more so, when one is able to bring a camera. During the standard Boeing Factory tour, guests are not allowed to take any photos. Even during special media events where Boeing has allowed cameras, they have not allowed journalists the opportunity to be on the 787 factory floor. During ANA’s delivery event, media was invited to take a tour of the 787 Dreamliner line, on the factory floor and I wanted to share some of the photos.

An Air India Boeing 787 Dreamliner on the factory floor.

An Ethiopian Boeing 787 Dreamliner on the factory floor.

United's first Dreamliner from the factory floor.

United's first Dreamliner from the factory floor.

A completed nose section of a Boeing 787 Dreamliner on the factory floor.

A completed nose section of a Boeing 787 Dreamliner on the factory floor.

Ethiopian, United and Air India Boeing 787s.

Ethiopian, United and Air India Boeing 787s.

APU on the back of the Air India Boeing 787 Dreamliner. Check out the 777 stairs that have been modified for 787 use.

APU on the back of the Air India Boeing 787 Dreamliner. Check out the 777 stairs that have been modified for 787 use.

CHECK OUT MORE BOEING FACTORY PHOTOS
and some from ANA’s 787 delivery ceremony