The enterance to the Boeing Flight Services in Seattle, WA. Photo by Jeremy Dwyer-Lindgren / NYCAviation.com
Boeing Flight Services (BFS) offers eight locations around the world that provides pilot, maintenance, composite and cabin crew training. Around the world, Boeing offers 80 flight simulators (eight are for the 787). The locations for the 787 training facilities are located in London, Singapore, Shanghai, Tokyo and of course Seattle. We recently had the opportunity to take a behind the scenes look at the pilot training part of the BFS facility located south of Seattle,WA.
Currently, Boeing has orders for 873 787 Dreamliners. For each new aircraft that gets delivered, there need to be pilots, technicians and flight crew that require training. Boeing works with their airline customers to provide a customized training package. They can choose to have their entire staff trained, or just a handful of trainers who return to the carrier armed with all the knowledge they need.
The room we were in had four simulators. Two for the 787, one for the 737 and one for the 767. Notice how they are painted in different Boeing liveries. Photo by David Parker Brown / AirlineReporter.com
How long it takes for a new pilot to be trained on the 787 depends on their previous experience. Since the 777 and 787 cockpits are so similar, it only takes pilots five days to be trained on the Dreamliner. A pilot who has flown other Boeing products (like the 767 or 737), it can take 13 days and if a pilot has never flown a Boeing product, it takes 20 days.
The section of the facility we visited held four simulators: two for the 787, one for the 737 and one for the 767. Before getting into full simulator, pilots will start out on a desktop simulation, which students are able to view a 3-D virtual 787 to learn about the aircraft before taking the controls.
Inside the Boeing 787 flight simulator. Photo by Jeremy Dwyer-Lindgren / NYCAviation.com.
Next, pilots move to the flight training device that looks like a desk-mounted simulator and lets the flight crew become familiar with the instruments and airplane systems better before hitting the fully operation simulator.
Before each flight in the full simulator, pilots will sit down with their Boeing instructor to go over the details and expectations of the flight. Boeing flight instructors, on average, have 15,700 total time and at minimum, they are required to have at least 5,000 hours with 1,000 of those in training.
The flight instructor's chair inside the Dreamliner flight sim. Photo by Jeremy Dwyer-Lindgren / NYCAviation.com.
Pilots normally fly for four hours in the simulator and afterwards, trainers will go step-by-step with the pilots using playback from the simulator.
When entering the simulator, the first thing that stands out is the large chair in the middle of everything. The chair appears more at home on the bridge of the Starship Enterprise than the simulator we’re standing in. The chair, affectionately called ’œCaptain Kirk’s Seat’, is where the instructor is direct and manage the simulation along with being able to see the same visualization that the pilots are.
In flight over Japan in the 787 flight simulator. Photo by Jeremy Dwyer-Lindgren / NYCAviation.com.
Due to the number of media on the tour the full motion capability was switched off, but that did not stop from making the experience enjoyable. Flight instructor Captain Greg Beard pressed a few buttons on the trainer chair and everyone was whisked away at the speed of light to Narita International Airport in Tokyo. Capt. Beard sat in the co-pilot seat as he smoothly took off the Dreamliner to take a tour around Tokyo.
Being in a few 787 cockpits (not during flight), it is easy to say that the simulator is very accurate to the actual Dreamliner. Beard confirmed this by explaining that all the same software and options on the actual aircraft are in the simulator ’“ actually there are more. The simulator can be programed to have either the GEnx engines or RR Trent 1000 (there are few differences in the flight deck of the two). The simulator can also be used for the future 787-9 model as well.
A view of the HUD (heads up display) while sitting at Seattle-Tacoma International Airport. Photo by Jeremy Dwyer-Lindgren / NYCAviation.com.
Although the Boeing 787 is a complex machine, it has been built to make flying as easy as possible. It is not cheap to purchase your own 787 simulators. They are manufactured by Thales, cost about $15-$18million each.
Screen shot of Boeing's flight tracker. Every dot represents a Boeing aircraft in flight. Click to make a visit.
At any given time there are tons (literally) of Boeing aircraft that are flying around the world. Recently, Boeing placed a flight tracker program on their newairplane.com website that let’s you get an idea just how many planes there really are.
The site does not show live flights, but instead uses data from the Official Airline Guide (OAG), which is run on a monthly basis. This flight tracker shown on the website is similar to one found in the Boeing Dreamliner Gallery. However, the one in the gallery is able to show an airline customer just their Boeing flying around the globe.
On the site, you are able to see flights operated by a 737, 747, 767, 777 or all of the above. So why not the 787 or 757? Boeing explained to AirlineReporter.com that since the 757 is no longer in production, they decided not to add it and that they plan to add the 787 in the future. Currently the Dreamliner is missing, since there just were not any commercial 787 flights when the program went live.
It is really interesting seeing the different routes that are flown through out the day by different aircraft types. Are there any that really stick out to you?
When you are an airline customer that drops a few hundred million on some new Boeing aircraft, sometimes you just want your pilots to pick up the plane and go. Other times you might want a celebration. Either way, it should always be exciting every time that Boeing hands over the keys to a customer.
Previously, if an airline just wanted to pick up their plane with little fanfare, they would just pick it up at the Everett Delivery Center (EDC), located on the east side of Paine Field in Everett, WA. If the airline wanted some attention, they would take delivery of their plane at the the Future of Flight across the runway (see Air New Zealand’s first Boeing 777-300ER delivery). There was not much in between.
View of what Boeing expects the new Everett Delivery Center to look like. Photo from Boeing. Click for larger.
Yesterday, Boeing broke ground on a new delivery center, which will make the picking up experience better for customers picking up their brand spanking new Boeing 747, 767, 777 or 787.
The current facility was built in the late 1960s and then renovated in 2006. The new facility, which will be 180,000 sq ft (vs 60,000 of the old one), is expected to open in early 2013.
“Our customers are demanding our products like never before,” said Jeff Klemann, vice president of the delivery center. “As we build more airplanes at faster and faster rates, we also need a world-class facility to conduct our delivery operations. The new Everett Delivery Center will be more than just a building; it’s an investment in our customers, our local community, our employees and Boeing’s future.”
The new Everett Delivery Center from the opposite view. Photo from Boeing. Click for larger.
When asked if the Future of Flight will still play a role in future deliveries, Elizabeth Fischtziur with Boeing Everett Site Communications explained to AirlineReporter.com, “We will continue to work with our airline customers to custom design delivery ceremonies to meet their needs. While the majority of ceremonies will take place at the EDC in our new delivery lounge, it is possible that we will continue to use the Future of Flight from time to time.”
Boeing explained that while the new site is being built, “interim delivery plans are in place,” including the possibility of delivering on the flight line.
Have no fear! I would expect large deliveries, like Lufthansa’s first 747-8 Intercontinental and United’s first Boeing 787 Dreamliner will most likely have ceremonies at the Future of Flight with great fanfare.
EVERETT, Wash., March 2, 2012 ’“ Boeing and more than 5,000 employees, suppliers, customers and government officials celebrated the 1,000th 777 (A6-EGO) at a special event. Click for larger. Photo by Boeing.
Yesterday, Boeing celebrated building the 1000th 777 airliner, a 777-300ER registered A6-EGO, which is set to be delivered to Emirates Airlines later in the month. The celebration took place in the Boeing Factory and the 1000th aircraft was revealed to have a special “1000th” livery.
“As the largest 777 customer, it’s very appropriate that Emirates is the recipient of our milestone 1,000th 777,” said Jim Albaugh, president and CEO of Boeing Commercial Airplanes. “Emirates has set an industry high bar in providing excellent customer service and we’re honored that the 777 is central to its efforts to be a global airline leader.”
Emirates is the world’s largest operator of 777 aircraft, with 102 already in its fleet and another 93 on order.
Almost a year ago Boeing celebrated building the 1000th 767, which was first produced in 1982 and took almost 30 years to reach the 1000 mark. It has taken the Boeing 777 less than 20 years to reach the same accomplishment. “The 777 program reached this milestone faster than any other twin-aisle airplane because of the 777’s proven performance, exceptional value, continuous innovation and progressive environmental performance,” said Larry Loftis, who until recently was vice president and general manager of the 777 program.
To date, Boeing has recorded orders for 1,361 777s to 64 customers around the globe.
In my experience, I think I have heard someone say, “I prefer not to fly on that aircraft,” about every type of airliner except the Boeing 777. She is an unassuming workhorse that has never caused any fatalities to any passenger or crew since her first flight on June 12, 1994. Huge cheers to Boeing and those who have helped to make all 1000 of these planes.
A group from Aviation Geek Fest pose in front of a 777 GE90 engine on the Boeing factory floor. Photo by Boeing.
This weekend was the third Aviation Geek Fest and I think it was a success! We had people come from Denver, Calgary, Vancouver, Dallas and even New York City to share their passion for aviation. In all, about 70 people attended the event and were able to experience unique aviation activities.
The day started with a nice welcome by a Boeing 747 Dreamlifter taking off from Paine Field as some aviation geeks gathered to watch on the Future of Flight’s Strato Deck. Afterwards, folks had the opportunity to check out the Future of Flight’s gallery before we divided into four different tour groups: Boeing Factory Floor Tour, Boeing Dreamliner Gallery, Paine Field Fire Department Tour and How to Become an Airline Pilot with Regal Air.
The folks that took the fire department tour were given a ride in style.
Since I have been lucky enough to get a few factory floor tours and a view inside the Dreamliner Gallery, I decided to take the Paine Field’s Fire Department tour and was not disappointed.
I heard that the rest of the events went great and I am kind of hoping that some of you that were able to go on the other tours can leave your impressions in the comments.
Not only did we get to ride on a fire bus, but we also got to stop and take photos of airplanes.
I went on this tour not to write a story on the fire department (although I hope they welcome me back for one), but I was going as an aviation geek. This means I was able to fully enjoy myself, take photos, ask interesting questions, but did not having to worry about taking notes — like a true avgeek.
Although the actual fire station was very interesting, getting there was half the fun. We were picked up in a the fire department’s Mass Casualty Incident (MCI) bus and were followed by a fire truck. This was in case something were to happen at the airport, the fire personnel in the bus, could hop on the truck and take care of any situation.
There are quite a few Boeing 787s and 747s still waiting to be delivered.
As we headed towards the fire department, on the other side of Paine Field, we stopped and were given some wonderful photo opportunities of the airport. It was nice to be able to see aircraft from angles I have never seen before, while being escorted by a fire truck. The kid in me was quite pleased.
Once we arrived at the fire station, it was time for our tour. The station is still rather new and has everything needed to take care of most incidents that might occur at Paine Field. The airport actually has two fire departments; the one we toured that is operated by Snohomish County and a second that is operated by Boeing. They work together to insure proper airport operations.
The Snohomish County’s main duty is to take care of the airport and private operators, while Boeing’s department is to watch after all the new 777, 767, 787 and 747-8 aircraft.
Planes and fire trucks -- what more could you want?
Although there were so many questions that one could ask about an airport fire operation, my big question was if I could turn on the fire truck lights — and I did. A life long dream was finally accomplished.
Seth Miller, who was also on the tour, put on all the fire gear that a person would need during an emergency situation. It make me hot just thinking about sporting all the gear while fighting a fire.
At the end of the tour, one of the fire rigs pulled outside and showed off its two water cannons on the front of the engine. The largest cannon on the roof is capable of pumping out around 1500 gallons of water per minute, which is sure to help put out most fires.
Cathay Pacific Boeing 747-8F sits next to Lufthansa's Boeing 747-8 Intercontinental.
As we headed back to the Future of Flight, we had some additional opportunities to plane spot and enjoy our drive around Paine Field. Although it is a bit sad to see so many aircraft waiting to be delivered, it provides photo opportunities that will soon no longer be possible.
After everyone returned from their separate tours, we received a presentation from a team of the Boeing Moonshine group who specialize in making production lines as efficient as possible. They are a MacGyver-like team that will build tools and equipment on the spot to help the productivity of supply lines around the world. Their accomplishments has allowed Boeing and their suppliers to become more efficient and able to do more with the same or less space.
Teams of eight got a lesson in supply line management, while building souvenirs.
After their talk, we were taken to another room where the avgeeks gathered eight to a table and were given the task of building an unknown item in a short amount of time. At first it was not so clear what the items were, but after fiddling around, it started to become obvious that they were customized business card holders.
When they completed the first round, they had to take them all a part again, the Moonshine team gave them better instructions and explained that they wanted eight of them built in 1minute and 50 seconds. The first team, who celebrated their quickness, completed theirs in less than a minute. An impressive feat, but they did not end up winning the competition.
It was a lesson in how a supply chain successfully functions. You cannot be late, but you also cannot be too early. It is about delivering your product right on time and the team that was closest to the delivery schedule of 1min and 50 seconds became the actual winner.
Members of the Boeing Moonshine team give a presentation to the aviation geek fest.
Once our supply chain tasks were completed, it was time to head to the Future of Flight Cafe to enjoy pizza, soda and beer while handing out prizes that were donated by United Airlines, Southwest Airlines and the Future of Flight. Luckily there were enough that everyone received at least one thing, but I was so into the socializing and talking about airplanes that I managed not to take one photo of this part of the event — oh well.
I think overall, it was an amazing event and I always love getting around others that share my passion of aviation and airlines. A huge thanks to the Future of Flight and Boeing for working to make this event unforgettable and to United for donating gifts and for Southwest to not only donating gifts, but also having one of their bloggers attend.
You better believe there will be another in the future and I hope that you will be able to join us.
![EVERETT, Wash., March 2, 2012 ’“ Boeing [NYSE: BA] and more than 5,000 employees, suppliers, customers and government officials celebrated the 1,000th 777 at a special event today. The 1,000th 777 jetliner will be delivered to Dubai-based Emirates later this month.](https://www.airlinereporter.com/wp-content/uploads/2013/03/1000777-copy.gif "1000777 copy")
